Let’s be real, a pallet jack (some people call it a pump truck) is pretty much the most essential tool in any warehouse, factory, or backroom. If you don’t have one that works, everything stops. Choosing the right pallet jack actually affects how safe your team is and how fast you get things done. At Hawks Merchants, we’ve been getting top-quality pallet jacks to businesses for over 12 years now. We’ve helped move millions of pallets safely, and we know what works.
Top 12 Best Pallet Jack Models You Can Buy in 2025
There’s a lot of options out there, but here are the pallet jack models people are actually buying this year:
Classic 5,500 lb Manual Pallet Jack (27″ x 48″) – The standard one everyone knows.
Low-Profile Pallet Jack (2.9″ lowered height) – Good for weird, low pallets.
Narrow 21″ Wide Pallet Jack – A lifesaver for tight aisles.
Extra-Long 60″ & 96″ Fork Pallet Jack
Galvanized Pallet Jack – You need this for cold storage or food stuff.
Stainless Steel Pallet Jack – Great for wash-down environments.
8,000 lb Heavy-Duty Pallet Jack
Electric Pallet Jack with Lithium-Ion Battery – The walkie kind.
Ride-On Electric Pallet Jack – Can handle up to 6,000 lbs.
Rough Terrain Pallet Jack – Has those big pneumatic tires.
High-Lift Scissor Pallet Jack – Lifts up to 31 inches.
Weigh Scale Pallet Jack – Even has a built-in printer.
Hawks Merchants stocks every single one of these pallet jack models, and we usually ship same-day.
How to Choose the Perfect Pallet Jack for Your Business
1. Capacity – Don’t Risk Overloading
The standard pallet jack handles about 5,500 lbs, but honestly, you should always go 20–30% above your heaviest load. Overloading is the #1 reason wheels break or people get hurt.
2. Fork Length and Width
Most U.S. pallets are 48″ deep so get 48″ forks. If you use Euro pallets or side-entry, the 27″ width x 45″ length is usually better.
3. Lowered Height Matters
Standard pallet jacks go down to about 3 inches (2.95″–3.3″). If you have low clearance pallets, you gotta get a low profile pallet jack (1.97″–2.5″) or it just won’t fit.
4. Wheel Material and Configuration
Polyurethane wheels: Quiet and nice to your floors (best for warehouses).
Nylon wheels: Tough against chemicals and easiest to pull.
Steel wheels: Loud, but carry the most weight.
Single vs tandem load wheels: Tandem rolls over cracks and debris way better.
Hawks Merchants can help you figure out the right wheel type for your floor.
Electric Pallet Jack vs Manual: Which One Saves You Money?
A manual pallet jack runs $350–$650 and can last 10+ years. Plus, zero electricity bill.
An electric pallet jack costs way more, like $2,800–$8,500, but it boosts productivity by like 300% and saves your guys from back injuries.
In 2025, most warehouses moving 50+ pallets a day are switching to electric. Hawks Merchants offers 0% financing and leases starting at just $89/month.
Hawks Merchants: America’s #1 Pallet Jack Supplier
Thousands of businesses trust Hawks Merchants because we keep our promises:
Lifetime warranty on every manual pallet jack.
5-year warranty on electric models.
Same-day shipping (just order before 3 PM EST).
Lowest price guarantee we beat the other guys by 5%.
Free replacement parts for life.
From massive Amazon centers to the local hardware store, everyone relies on Hawks Merchants pallet jacks.
Most Popular Pallet Jack Bundles in 2025
Starter Warehouse Package
2 × 5,500 lb manual pallet jacks + 500 plastic pallets wraps – only $799.
Electric Upgrade Bundle
1 × 4,500 lb lithium electric pallet jack + an extra battery + charger you save about $800.
Cold Storage Special
2 × galvanized pallet jacks + we add the heated handle option for freezers.
Every pallet jack from Hawks Merchants comes fully assembled and grease-packed, ready to go.
Maintenance Tips to Make Your Pallet Jack Last 20+ Years
Grease the axles and steering bearings every 3 months.
Check the hydraulic oil level once a year (stick to ISO 32).
Look at the wheels for flat spots or junk stuck in them.
Don’t overload it. Seriously.
Keep it indoors when you aren’t using it.
We actually give you a free “Pallet Jack Maintenance Checklist” download with every order.
New Pallet Jack Technology You’ll See in 2025–2026
Lithium-ion batteries that charge in like 60 minutes.
Built-in weight scales that are super accurate (±0.1%).
GPS tracking so you know where it is.
Automatic braking on slopes.
Collapsible pallet jacks for delivery trucks.
Hawks Merchants already has most of these new-gen models in stock.
Common Pallet Jack Buying Mistakes (And How to Avoid Them)
Buying the cheapest option: If you buy a $199 pallet jack from a big box store, it usually breaks in 6 months.
Choosing wrong fork size: Then you end up blocking aisles.
Forgetting the turning radius: Big problem in tight aisles.
No warranty: You need local service support.
Hawks Merchants gets rid of these risks with our lifetime guarantee and service network.
Special Discounts for Hawks Merchants Customers
15% off for veterans & first responders (thank you for your service).
Free shipping if you spend over $1,500.
Bulk pricing: buy 5+ pallet jacks and save up to 28%.
90-day “love it or return it” guarantee.
Real Customer Stories
“Switched to Hawks Merchants pallet jacks 5 years ago – zero breakdowns since then and saved $14,000 in repairs.”
Mike R., Warehouse Manager, Atlanta
“We move 1,200 pallets daily. Their electric pallet jack paid for itself in like 4 months.”
Sarah T., Distribution Center, California
Ready to Get the Best Pallet Jack for Your Business?
Stop wasting time and risking back issues with old, broken equipment. Upgrade to a premium pallet jack that works as hard as you do.
Visit Hawks Merchants today we have the largest selection, lowest prices, lifetime warranty, and same-day shipping.
Your warehouse deserves the best. Move smarter in 2025 with Hawks Merchants.
